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Pallet racking guide

What is pallet racking? Pallet racking is a structure designed for the efficient and organised storage of goods on pallets. These units make the most of the vertical space…

On February 5, 2024

What is pallet racking?

Pallet racking is a structure designed for the efficient and organised storage of goods on pallets. These units make the most of the vertical space in a warehouse, facilitating logistics management and optimising accessibility to products. Manufactured with resistant materials, pallet racking offers a robust and versatile solution, adapting to different load sizes and weights. Their use is essential in logistics environments to ensure efficient distribution and smooth product flow, improving productivity and reducing handling times. At FM Logistic – a global logistics operator, we understand the importance of these racks in the supply chain, providing comprehensive solutions to optimise inventory management and guarantee an exceptional logistics and warehousing service.

What are the components of pallet racking?

Pallet racking consists of several key components that work together to provide an efficient storage solution. These include:

Beams

These horizontal elements are crucial for supporting the pallets, distributing the weight efficiently throughout the racking. Their design usually allows for easy placement and removal of pallets, facilitating inventory management.

Vertical assemblies

Forming the backbone of the racking, these vertical pillars provide the necessary robustness to support considerable loads. Their height influences the overall storage capacity, and the uniform arrangement ensures an even distribution of the load.

Connectors

Essential links that connect the uprights and stiles, the connectors ensure the structural integrity of the racking. This precise connection is key to maintaining the stability and strength of the entire system, ensuring safe and efficient storage.

Height adjustment

The ability to adjust the height of the beams allows the racking to adapt to different pallet or product sizes. This flexibility is essential to optimise storage space and accommodate goods of different dimensions.

Diagonal points and reinforcements

These additional elements provide additional stability to the racking, ensuring that the load is evenly distributed and minimising the possibility of deformation or collapse. They are key components in ensuring the durability and safety of the storage system.

What are the advantages of each type of pallet racking?

Selective shelving

  • Selective access: They provide direct access to each pallet, which is ideal for products with frequent rotation.
  • Versatility: Adaptable to different pallet sizes and types.
  • Efficiency: They allow for agile inventory management by easily accessing specific products.

Drive-In Racking

  • High density: Maximise space by allowing multiple pallets of the same product to be stored in depth.
  • Fewer aisles: Reduction of access aisles, resulting in more storage capacity.
  • Ideal for batches: Suitable for products with similar expiry dates or homogeneous batches.

Cantilever racks

  • Easy access: Perfect for long or bulky products, as there are no front obstructions.Easy access: Perfect for long or bulky products, as there are no front obstructions.
  • Adaptability: They fit products of different lengths and shapes, such as tubes, beams or sheets.
  • Visibility: They facilitate quick identification and handling of stored products.

Push-Back shelving

  • Automatic rotation: Enables automatic product rotation, facilitating inventory management based on expiry date.
  • Higher density: Improves storage capacity by taking advantage of the depth of the shelf.
  • Aisle reduction: Reduces the need for aisles, optimising the available space.

How to choose pallet racking?

The choice of pallet racking depends on a number of key factors that need to be carefully considered. Here are some important points to keep in mind when making that decision:

Product type

Evaluate the characteristics of your products, such as size, shape and weight. For example, cantilever racks are ideal for long products, while selective racks are versatile for different types.

Inventory turnover

If your products have a high turnover, selective shelving offers direct access, while for products with lower turnover, push-back or drive-in shelving may be more efficient.

Storage density

Determine the amount of space available and the need to maximise storage density. Drive-in or push-back racking are effective options for high density.

Expiry dates

If you handle products with expiry dates, push-back shelving or dynamic systems facilitate automatic rotation and management based on the expiry date.

Direct access vs. batch access

For selective access to each pallet, selective shelving is ideal. If you prefer to access in batches and maximise space, consider systems such as drive-in or push-back.

Handling requirements

Evaluate how often and how products are handled. If you need constant and quick access, selective shelving is a solid choice.

Future adaptability

Anticipate possible changes in your inventory or in the type of products you handle. Opt for systems that allow for adjustments and adaptations to meet future needs.

Safety regulations

It complies with safety and loading regulations to ensure a safe working environment and avoid potential legal issues.

By evaluating these factors together, you can make an informed decision on the type of pallet racking that best suits the specific needs of your warehouse or logistics centre.

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